Project Details

Objectives

3D Anisotropic printing Technology for Permanent Magnets
Our standout innovation enables rapid prototyping of magnetic devices and addresses the market’s need for sustainable manufacturing solutions.
Representing a significant advancement over mixing solutions, this technology offers an efficient, environmentally friendly manufacturing process for permanent magnets, with a high potential for commercialization.
 
Innovative Specialized 3D Printer
We have developed a specialized 3D printer capable of processing PM materials within a magnetic field, equipped with systems for real-me quality assessment. This printer optimizes the manufacturing process and sets a new standard for the quality and sustainability of 3D-printed materials, fulfilling a critical market need.
Advancement in Green and Circular Manufacturing Models
  • Aligning our technology with green and circular manufacturing models
  • Addressing the increasing demand for eco-friendly and circular solutions within the industry
  • Offers a unique market oportunity

Work Packages

WP1: MANAGEMENT

1. Effective Management Of Technical Administrative And Financial Aspects.

2. We Will Ensure Smooth Collaboration Within The Consortium, Reducing Potential Conflicts And Misunderstandings.

1. Effective management of technical administrative and financial aspects. 2. We will ensure smooth collaboration within the consortium, reducing potencial conflicts and misunderstandings.

WP2: PRODUCTION AND ENHANCEMENT OF RECYCLED Nd-Fe-B POWDER

1. Production of anisotropic Nd-Fe-B powder.
2. Physical characterisation of powder.
3. Magnetic characterisation of powder.

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WP3: DEVELOPMENT OF FEED STOCK FOR ANISOTROPIC POLYMER-BONDED Nd-Fe-B TYPE MAGNETS

1. Development of feedstock for magnetic field AM of polymer bonded magnets.
2. Polymer-type and filling experiments.
3. Quality-assurance from induction device testing.

1. Development of feedstock for magnetic field AM of polymer bonded magnets.
2. Polymer-type and filling experiments.
3. Quality-assurance from induction device testing.

WP4: DESIGN OF MAGNETIZING SYSTEM AND MODELING

1. Comparison with exiting processes.

2. Designing &  documenting prototype.

3. Analytical modeling &  simulations.

1. Comparison with exiting processes.
2. Designing & documenting prototype.
3. Analytical modeling & simulations.

WP5: MODIFICATION AND UTILIZATION OF 3D PRINTER FOR IN-SITU MAGNET FIELS APPLICATION

1. Designing upgraded printheads

2. integrating Micro-Hell probe array

3. testing properties, cycle, time and geometries.

1. Designing upgraded printheads integrate Micro-Hell probe array properties, cycle, time and geometries.

WP6: BLDC ROTOR MAGNETS & QUALITY VALIDATION

1. Prototyping 3D-printed magnets and rotor assemblies.

2. Quality validation.

3. Developing production guidelines for BLDC.

4. Developing full-rotor printing process

1. Prototyping 3D-printed magnets and rotor assemblies.
2. Quality validation.
3. Developing production guidelines for BLDC.
4. Developing full-rotor printing process

WP7:MARKETING AND COMMERCIALIZATION

1. Commercialisation and business planning.
2. Market analysis & value proposition.
3. Go-to-market strategy.
4. Marketing materials development.

1. Commercialization and business planning.
2. Market analysis & value proposition.
3. Go-to-market strategy.
4. Marketing materials development.